Optimisation of the Partial Runner Set-up Process in Plastic Injection Moulds Using Eight Steps in the Motorcycle Industry

Indra Setiawan (1), Bintang Candra Perdana (2), Neilinda Novita Aisa (3)
(1) Astra Polytechnic, Indonesia,
(2) Astra Polytechnic, Indonesia,
(3) Astra Polytechnic, Indonesia

Abstract

Purpose: This study aims to analyse the causes of partial set-up work that is not optimal and provide solutions to the sub-optimal set-up work on family-type moulds in type A.


Methodology/Approach: This study uses an 8-Step improvement approach combined with several methods, including Focus Group Discussion (FGD), Quality Cost Delivery Safety Moral (QCDSM), and Specific Measurable Achievable Relevant Timebase (SMART) method.


Findings: This study found the cause of the partial set-up work being less than optimal due to problems with the Man, Method, and Machine factors. The results of this study show that the set-up time decreased from 240 minutes to 73.4 minutes or 68%. Meanwhile, the process cost for the partial set-up itself decreased from $75 to $3 or decreased by 97%.


Research Limitation/implication: This research has limitations in the partial set-up process, which is less than optimal in plastic injection family-type moulds in the Motorcycle Industry.


Originality/Value of paper: This research has value in optimising the production of plastic injection family-type moulds by reducing set-up time and operational costs for making spare parts in the Motorcycle Industry

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Authors

Indra Setiawan
indra.setiawan@polytechnic.astra.ac.id (Primary Contact)
Bintang Candra Perdana
Neilinda Novita Aisa
Author Biographies

Indra Setiawan, Astra Polytechnic

Department of Production and Manufacturing Engineering

Bintang Candra Perdana, Astra Polytechnic

Department of Production and Manufacturing Engineering

Neilinda Novita Aisa, Astra Polytechnic

Department of Production and Manufacturing Engineering

Setiawan, I., Perdana, B. C., & Aisa, N. N. (2024). Optimisation of the Partial Runner Set-up Process in Plastic Injection Moulds Using Eight Steps in the Motorcycle Industry. Quality Innovation Prosperity, 28(1), 223–240. https://doi.org/10.12776/qip.v28i1.1980

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